If water is present, it may have settled to the bottom and will drain out prior to the lubricant, or it may be mixed with the lubricant, giving it a milky colored appearance. Dial Indicator Holder 91-89897 22. Replace cord if cut or torn. Slide coupler a onto steering cable ends and secure each steering cable to coupler with bolt b and locknut c as shown. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use. Other than complete assembly removal from the air plenum, no further disassembly should be made.
Anytime the engine over-speed system is activated, the warning horn a begins to sound continuously. Remove 2 screws securing brush card to end cap. Use a suitable mandrel, press oil seal into upper end cap lip facing down until bottomed out on lip of end cap. Fasten sensor to bracket with bolt. Copyright 2019 Marine Service Manuals. Water in the lubricant may result in premature bearing failure or, in freezing temperatures, will turn to ice and damage the gear case.
Numbers on the heads of the met- ric bolts and on the surfaces of metric nuts indicate their strength. Install center main bearing races as shown. You are just one click away from the service manual you are searching for! Install a new water pump base gasket and install water pump base. If air can pass thru a check valve both ways, valve is not working properly and must be replaced. Detailed substeps expand on repair procedure information. Form stator leads in a clockwise loop and secure leads to rectifier with 4 screws. Immediately upon payment you will automatically be forwarded to our secure download page.
If the rotor or stator is defective, the en- tire rotor, stator and housing must be replaced as an assembly. Check cylinder block to be sure that dowel pins are in place. SmartCraft Data Link Connection 6. This urethane paint will dry to the touch in a matter of hours, but will remain sensi- tive to scratches and abrasions for a few days. No Voltage Indicated: Battery Voltage Indicated: Connect Voltmeter red lead to Connect Voltmeter red lead to Point 7 and black lead to ground. Allow a minimum of one hour drying time and no more than one week before top coat- ing assemblies.
If removed, spread new crankshaft sealing rings just enough to slide over crankshaft journal. Torque bolt to 40 lb. Place center main crankshaft roller bearings on upper and lower main bearing jour- nals as shown. Adaptor Fitting 91-82278A2 and 91-82278A3 54458 6. This steering torque results from your outboard not being trimmed so the propeller shaft is parallel to the water surface. Secure float, needle and pivot pin assembly to separator cover with screw. This website is not associated with the product manufacturer in any way.
Use a 12 volt power source to extend tilt ram up to align upper swivel shaft hole and end of ram. Thread a used pinion nut onto end of driveshaft. Piston Ring Compressor for 2. Dial indicator movement of more than 0. Remove crankshaft and place in powerhead stand as shown. Improves ride in choppy water conditions. Align hole in each center main bearing race with dowel pin.
Remove aft alternator bolt and pivot alternator forward. Inspect cylinder bores for scoring, scuffing or a transfer of aluminum from piston to cylinder wall. Not enough tension will cause slack or play in steering system. If removed, reinstall parts on armature shaft. With rectifier removed, use an ohmmeter to check for a short circuit between each stator lead and the stator frame. Centerline of Transom Transom Drilling Fixture 91-98234A2 2. Carefully follow all fuel system service instructions.
Adjustment is correct when the paper can be removed without tearing, but has some drag on it. Aids planing, particularly with heavy loads. Immediately upon payment you will automatically be forwarded to our secure download page. Replace components as re- quired. A sensor is mounted in starboard cylinder head and one in the air compressor cylinder head. If teflon seal requires replacement, use teflon ring installation tool 91-851980 to slide new seal onto injector. Route trim wires as specified in this manual.
Inspect regulator diaphragm for cuts or tears. Set ohmmeter to R x 1 scale. Readjust full throttle stop screw, if necessary 56062 Throttle Arm Throttle Shaft Arm Stop 0. Any debris in the system can cause the system to malfunction. Replace ar- mature if a short is indicated. Ammeter 60 Ampere minimum Obtain locally 3. Slide Hammer Puller 91-34569A1 5.